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Efficient chemo-enzymatic route for enantiopure S-Pregabalin by desymmetrization of 3-isobutyl glutarimide using an evolved D-hydantoinase

Advancements in enzyme discovery and protein engineering have accelerated development of green, efficient synthetic routes to complex molecules and broadened implementation of biocatalysis for scalable manufacture of pharmaceutical intermediates. (S)-3-isobutyl-γ-aminobutyric acid (S-Pregabalin API), is a generic drug for the treatment of epilepsy and neuralgia. It has been previously synthesized via kinetic resolution and re-racemization under harsh conditions, which is inefficient and not eco-friendly. Herein, we describe the development of an enantioselective desymmetrization of 3-isobutylglutarimid utilizing an evolved D-hydantoinase to produce the Pregabalin Intermediate (IM) (R)-3-isobutyl glutaric acid monoamide en route to S-Pregabalin. Three rounds of computer-guided directed evolution were implemented towards improved activity, enantioselectivity and reduced substrate/product inhibition, providing a final variant that enables the full conversion of 240 g/L substrate into Pregabalin IM with excellent enantiomeric excess (ee) of >99.5%. The promising results demonstrated an economical and sustainable synthesis of S-Pregabalin starting from a prochiral substrate using an evolved D-hydantoinase.

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Beyond Macrocycles: Bond Disconnections Enabled by Olefin Metathesis

Olefin metathesis is a powerful tool that enables unique bond disconnection strategies via carbon-carbon bonds. It has been employed in commercial scale synthesis across multiple industries and in multiple reaction types including ring-closing, cross, and ring-opening metathesis. Among these, macrocyclization by ring-closing metathesis stands out as a hallmark of the technology. However, ring-closing metathesis can also serve as a highly efficient entry to smaller rings. In this article, we highlight retrosynthetic strategies toward 5- and 6-membered nitrogen heterocycles, including in the context of a commercial drug manufacturing process.

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Adding value by catalysis: The key qualities to look for in a CRO with expertise in catalysis

Pharmaceutical innovation requires efficient production of active pharmaceutical ingredients (APIs) and the synthesis often involves one or more catalytic steps. Optimizing the catalyst and reaction conditions will result in improved product purity, yield, and safety and such optimization is often accompanied by significant cost reduction. Many companies do not have such capabilities for catalyst screening and optimization studies in-house, due to a lack of continuous need or limited resources to maintain a high-tech laboratory with high throughput testing equipment. In such case, a (pharmaceutical) company has to rely on Contract Research Organizations (CROs) for their catalyst research. Selecting an expert CRO involves assessing their effective communication, scientific knowledge, high throughput infrastructure, unbiased services, flexibility, and quality control. Addressing potential challenges with clear communication, prompt issue resolution, aligned goals, and adaptability is critical. Collaborating with an experienced CRO can accelerate market entry, reduce production costs, and drive competitiveness in the rapidly evolving pharmaceutical industry.

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The Evolving Role of Outsourcing in Pharmaceutical Development

As the pharmaceutical industry undergoes transformations driven by innovation, outsourcing plays a vital role in drug development. Contract development and manufacturing organizations (CDMOs) are no longer simply production capacity providers but have become integral collaborative partners. Choosing the right CDMO is crucial amid global trends and events. At Veranova, we work closely with our partners to manage industry demands with confidence. In this article, Ken Zrebiec, Veranova’s Senior VP of Manufacturing Operations, explores how pharma companies leverage specialized CDMO expertise to enhance development capabilities.

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Driving efficiency in Life Sciences business processes with standardised in-flight data

Pharmaceutical companies recognize that the absence of standardized data can hinder their agility and innovation. This is particularly applicable to in-flight data, as it travels between different software solutions. Max Kelleher, Chief Operating Officer at Generis and Remco Munnik, a Director at Iperion, a Deloitte business, offer practical guidance on mapping and managing operational data to enhance business operations.

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Shortage reporting & other issues that good data could solve right now

Waiting for regulators or software vendors to come up with the definitive rulebook for all future data reporting requirements is a bit like waiting for a tax office request to trigger accounts management. There will always be new compliance goals, but the real opportunity is about making good data work harder – something Life Sciences companies should be doing today. At Amplexor’s (now ArisGlobal) recent BE THE EXPERT 2023 global conference in June, Remco Munnik of Iperion – a Deloitte business, explored the broader process benefits and actionable insights that come within reach as soon as companies embrace the value of structured data in everything they do.

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Continuous bioprocessing – the journey has started and the destination is clearer than ever

Continuous processing has been implemented for the intensification of manufacturing in many industries, including small molecule drug production. However, adoption of continuous processing for biopharmaceutical manufacturing has been occurring at a relative slow rate. Biophorum has been active in understanding the biomanufacturing landscape to help promote and establish implementation of continuous manufacturing technologies through a cross-industry team of end-users, suppliers and integrators. This team has identified barriers, provided innovative solutions, and collaborated with industry stakeholders to develop a consensus approach in a number of areas such as optimizing buffer management bottlenecks, defining process control strategies, and developing templates for critical process parameter evaluation. Through these activities, significant progress has been made in enabling faster implementation of continuous processes in a GMP environment, reducing time-to-market, and lowering manufacturing costs. This article provides an overview of this cross industry team’s accomplishments and highlights the impact of their efforts in driving the adoption of continuous biomanufacturing across the pharmaceutical industry.

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